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Adhesive joining of structural components will assume an increasingly important role in designing and manufacturing lightweight structures for aerospace platforms. The latest book from SAE International, Adhesive Joining of Structural Components: New Insights and Technologies explores recent advancements in adhesive bonding, used in the manufacture of primary aircraft fuselage and wing structures since 1945.

Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.

In the “What’s Next for Aerospace and Defense: A Vision for 2050” study, AIA, New York City-based McKinsey & Company, and other industry partners reveal a comprehensive 30-year, Industry 4.0 forecast of air travel and spaceflight based on improvements in automation and digitization, next-generation materials, alternative energy sources and storage, and increased data throughput.

Battery weight and power density is a major design consideration when it comes to electric and hybrid-electric vehicles. To reduce platform weight for next-generation electric vehicles, Atlanta-based Novelis, Inc. (Novelis) has used direct feedback from industry partners and automotive design engineers to develop the first aluminum sheet battery enclosure.

Weber Metals Inc., a division of Otto Fuchs KG of Germany, unveiled a new, $180 million, 60,000-ton press at its 2.5-acre facility in Paramount, California, southeast of Los Angeles. It sets a record as the highest tonnage hydraulic forging press in the Americas and the largest privately funded forging press investment in the world.

Goodfellow’s process involves breaking methane gas – a very potent greenhouse gas – into hydrogen and elemental carbon atoms in a plasma reactor. The carbon atoms recombine into graphene sheets in the hydrogen atmosphere.

The search for a suitable replacement to hard chrome plating on aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium, a carcinogen that occurs during the chrome plating process and the most toxic form of chromium.

SAE International in Warrendale, Pa., is inviting members of the mobility engineering community to participate in the SAE Additive Manufacturing Webinar: Considerations When Integrating Additive Manufacturing into Aerospace and Ground Vehicle Development and Production Environments on Thursday, August 16, 2018 at 1 pm EDT/10 am PDT.

Northrop Grumman Corp. has started producing rocket motors at its new, modernized tactical motor manufacturing facility at the Allegany Ballistics Laboratory (ABL) in West Virginia. Read more in the Advanced Manufacturing Knowledge Hub on SAE MOBILUS.

Orbex, a developer of small satellite (smallsat) launch vehicles based in Forres, Scotland, has unveiled its “Prime” launch vehicle. The rocket utilizes several novel technologies, including the world’s largest metal rocket engine produced as a single piece through additive manufacturing (AM).

Outside of Philadelphia, a 350,000-square-foot facility has been transformed into a modern factory where the Boeing Company will build fuselages for the Bell Boeing V-22 Osprey aircraft. The updated plant will also modernize current MV-22 aircraft for the U.S. Marine Corps fleet.

Olli – Phoenix-based Local Motors’ self-driving shuttle – is currently in use at a major business park in Rancho Cordova, California for its first business use pilot program. According to Local Motors, the 12-passenger autonomous vehicle is the world's first to be co-created at distributed microfactories using additive manufacturing (also known as 3D printing) techniques.

Sciaky, a Chicago-based subsidiary of Phillips Service Industries, Inc. (PSI), will contribute its novel Electron Beam Additive Manufacturing (EBAM) wire-fed metal 3D printing technology to a new traditional/additive hybrid process to manufacturing titanium alloy aircraft components.

Siemens PLM Software has transformed into Siemens Digital Industries Software, reaffirming its focus on enabling digital industries and merging virtual and real worlds in software, hardware, design, and manufacturing. “Every industry we serve – from aerospace and automotive to electronic design – is transforming,” Siemens PLM Software officials in Plano, Texas, acknowledge. Siemens PLM Software, too, is undergoing a transformation, having just changed its name to Siemens Digital Industries Software.